NEMA C

NEMA C is the mechanical-grade canvas phenolic laminate — woven cotton canvas (not paper) impregnated with phenolic resin, producing a laminate with substantially higher impact strength and toughness than paper-base phenolics, optimized for gears, bushings, and structural mechanical parts.

TL;DR

PropertyValue
Parent materialCanvas phenolic
Primary useGears, bushings, bearing retainers, mechanical structural parts
Key specIzod impact ≥ 1.0 ft·lb/in (notched) — 2× paper phenolic
StandardsNEMA LI 1 (Grade C); MIL-I-24768/3; ASTM D709

Chemistry & Reinforcement

The defining difference between canvas phenolic and paper phenolic is the reinforcement: woven cotton canvas instead of kraft paper. The interlocked warp-and-fill weave of cotton canvas distributes impact loads through the fiber network, dramatically increasing toughness compared to the random, short-fiber architecture of paper.

  • Reinforcement: Plain-weave woven cotton canvas (heavy grade, typically 8–12 oz/yd²)
  • Resin: Phenol-formaldehyde (phenolic)
  • Color/finish: Dark brown to tan, with visible canvas weave texture on cross-section
  • Density: ~1.30–1.35 g/cc

NEMA C is the base canvas phenolic, analogous to NEMA XX in the paper family. The "C" designation implies mechanical service; the CE grade adds electrical performance requirements on top of the C baseline.


Key Properties

NEMA C provides roughly 2–4× the Izod impact of paper phenolic grades (XX, XXX). This is the primary reason to select canvas phenolic when a part will see impact, vibration, or intermittent shock loading. Electrical properties are inferior to XXX — specify CE when insulation resistance matters.


Typical Applications

Canvas phenolic grade C is the go-to mechanical thermoset laminate when paper phenolics lack the toughness for the job:

  • Spur and helical gears — quiet, vibration-damping gears in printer drives, conveyor indexing, and instrument mechanisms. Canvas reinforcement handles tooth loading without brittle fracture.
  • Worm wheel blanks — canvas phenolic worm wheels mesh against metal worms in low-to-moderate duty drives without metal-to-metal wear.
  • Plain bearings and bushings — the original phenolic bearing material. Canvas reinforcement supports shaft loads; phenolic resin provides a smooth, self-lubricating surface with light oil.
  • Wear strips and slide pads — attached to equipment frames where metal-on-metal wear would cause particle contamination or noise.
  • Bearing cages and retainers — pressed-in retainer rings in slow-speed, moderate-load bearing assemblies.
  • Structural spacers and brackets — where mechanical robustness matters more than electrical insulation.

Standard Sizes

FormCommon sizes
Sheet thickness1/8, 3/16, 1/4, 3/8, 1/2, 3/4, 1, 1-1/2, 2 in.
Sheet panel24 × 36 in., 48 × 96 in.
Rod diameter1/2 to 6 in. diameter
TubeCustom OD/ID; common wall 1/8–3/4 in.

Canvas phenolic rod is particularly well-stocked for turned gear and bushing blanks. Large-diameter rod (3–6 in.) is available from specialty laminators for heavy-duty gear applications.


Standards Reference

  1. NEMA LI 1 — Grade C is defined with requirements for flexural strength, impact, and dimensional tolerances. NEMA LI 1-2020 is current.
  2. MIL-I-24768/3 — Military canvas phenolic mechanical grade. Type CBM (Cotton-fabric-Base, Mechanical). QPL required for defense applications.
  3. ASTM D709 — test method standard underlying NEMA LI 1 property requirements.

Comparison to Neighbor Grades

FeatureNEMA CNEMA CENEMA LNEMA LE
ReinforcementWoven cotton canvasWoven cotton canvasWoven cotton linenWoven cotton linen
ResinPhenolicPhenolicPhenolicPhenolic
Primary useMechanicalElectrical + mechanicalFine-weave mechanicalFine-weave electrical
Izod impact≥1.0 ft·lb/in≥1.0 ft·lb/in≥0.5 ft·lb/in≥0.5 ft·lb/in
Dielectric strength200–350 V/mil350–450 V/mil250–350 V/mil350–450 V/mil
MachinabilityExcellentGoodExcellentGood

Choose C when: impact and machinability are the priority and electrical insulation is not required. Choose CE when the canvas phenolic part must also serve as an electrical insulator.


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