G7 Laminate Grades — NEMA G7 & MIL-I-24768/17

The NEMA G7 grade designation identifies a woven glass fabric laminate bonded with silicone resin, defined within NEMA LI-1 (Industrial Laminating Thermosetting Products). The parallel military specification MIL-I-24768/17 covers the same material family under the type designation "GS" (Glass-Silicone), adding lot-testing requirements, traceability, and a Certificate of Conformance that NEMA commercial stock does not provide. Understanding which grade is required — and what each requires of the supplier — is essential before issuing a purchase order.

At a glance:

  • NEMA G7: commercial grade, NEMA LI-1 compliance, no lot traceability required
  • MIL-I-24768/17 Type GS: mil-spec grade, lot testing, CoC, and MTR required
  • Single commercial grade — no sub-grades within G7 (unlike FR4's many variants)
  • No flame-retardant sub-grade (G7 does not carry UL 94 V-0 under any designation)
  • Color: natural (cream/tan) only — no pigmented mil-spec grades

NEMA LI-1 Grade G7: Commercial Designation

NEMA LI-1 is the governing commercial standard for laminated thermosetting materials in the United States. Within LI-1, Grade G7 is defined by:

  • Reinforcement: Woven glass fabric (E-glass)
  • Resin: Silicone (organopolysiloxane)
  • Construction: Multiple plies, consolidated under heat and pressure
  • Minimum property requirements: See the table below

NEMA G7 Minimum Property Table

PropertyTest MethodNEMA G7 Minimum
Flexural Strength, LWD-79050,000 psi
Flexural Strength, CWD-79040,000 psi
Dielectric Strength (perp, short-term)D-149350 V/mil
Dielectric Strength (parallel, step-by-step)D-14945 kV
Arc ResistanceD-495180 sec min
Water Absorption (24-hr)D-5700.25% max
Compressive Strength (flatwise)D-69530,000 psi
Insulation Resistance (Condition A)D-25710⁶ MΩ min

NEMA LI-1 does not require lot-level testing. A supplier selling commercial G7 stock attests that the material was produced to G7 formulation; no individual lot test report is mandated unless contractually specified.


MIL-I-24768/17: Military Grade Designation

MIL-I-24768 is a multi-sheet military specification covering "Insulating Compound, Electrical, Laminated Thermosetting" materials. Sheet /17 within the specification covers the glass-silicone family. The type designation is GS (Glass-Silicone).

What MIL-I-24768/17 Adds Over NEMA G7

RequirementNEMA G7MIL-I-24768/17
Lot-level testingNot requiredRequired per lot
Certificate of Conformance (CoC)Not requiredRequired
Material Test Report (MTR)Not requiredRequired
Supplier qualificationNoneQPL or DLA approved
TraceabilityNot requiredRequired back to laminating run
Property test frequencyAt formulationPer inspection lot

For procurement officers and engineers on defense programs, the practical implication is straightforward: if your drawing calls out MIL-I-24768/17, you must source from a supplier who can provide CoC and MTR for each lot shipped. Commercial NEMA G7 stock does not satisfy this requirement regardless of its performance characteristics.

MIL-I-24768/17 Type GS Properties

The minimum property values in MIL-I-24768/17 Type GS are equivalent to NEMA G7 minimums with the addition of:

  • Fungus resistance (MIL-STD-810, Method 508): Specimen must show no fungal growth after 28-day exposure — important for aircraft and missile systems exposed to tropical environments.
  • Thermal endurance: Specimens must pass post-aging dielectric and flexural property retention tests after conditioning at 200°C for 240 hours.

How G7 Grades Compare to Other NEMA Glass Laminates

G7 is one of five common NEMA glass-fabric laminate grades. Understanding where it sits in the family guides grade selection.

180 sec", "High-temp aerospace/power"], ["G9", "Melamine", "MIL-I-24768/14", "300–350°F", ">180 sec", "Radar, transformer, mid-temp"], ["G10", "Epoxy", "MIL-I-24768/27", "250–300°F", "60–120 sec", "PCBs, general insulation"], ["FR4", "Epoxy + FR", "MIL-I-24768/27", "250–300°F", "60–120 sec", "PCBs, UL 94 V-0 required"], ["G11", "Epoxy (HT)", "—", "300–340°F", "60–120 sec", "Elevated temp epoxy applications"], ]} />

G9's melamine resin provides a competitive middle tier — better temperature resistance than G10 and FR4, lower cost than G7 silicone — making it a common substitute when 350°F is the ceiling. When the temperature ceiling is above 350°F or when arc resistance above 120 seconds is needed, G7 is the only standard laminate grade that qualifies.

See the G7 vs. G9 comparison page for a detailed property-by-property analysis, and the G10 and FR4 vs. G7 page for the most common substitution question.


Grade Selection Logic

Use this decision tree when selecting between G7 and related grades:

  1. Is continuous temperature above 350°F?

    • Yes → G7 required; G9 and G10 and FR4 are eliminated.
    • No → continue to next question.
  2. Is arc resistance above 120 seconds required?

    • Yes → G7 or G9; not G10 and FR4.
    • No → G10 and FR4 acceptable if temperature is below 300°F.
  3. Is UL 94 V-0 required by the end-product standard?

    • Yes → G7 does not carry UL 94 V-0. Use FR4 or specify an alternative.
    • No → G7 acceptable.
  4. Is MIL-I-24768/17 called out on the drawing?

    • Yes → Source certified mil-spec lot with CoC and MTR.
    • No → NEMA G7 commercial stock acceptable.
  5. Is cost a primary constraint and temperature below 350°F?

    • Yes → Consider G9 or G10 and FR4 — both are significantly less expensive per pound.

Sub-Grades and Variants: What Doesn't Exist in G7

Unlike G10 and FR4, which spawned dozens of commercial sub-grades (high-Tg FR4, halogen-free FR4, filled FR4, etc.), G7 has no equivalent proliferation. The reasons are commercial: G7's silicone resin and glass fabric make it inherently expensive, so the market for variants is narrow. You will not find:

  • Flame-retardant G7 sub-grade — no halogenated-FR version exists commercially. The silicone chemistry does not produce a UL 94 V-0 result under standard test conditions.
  • High-Tg G7 — standard G7 already has a glass transition above 250°C; a "high-Tg" variant adds no meaningful benefit.
  • Filled G7 — glass-filled silicone compounds exist (e.g., for thermal management), but these are not laminate grades and are not sold as G7.
  • Woven vs. non-woven — NEMA G7 specifies woven glass fabric. Non-woven glass (mat) reinforcement with silicone resin would be a different designation (not currently a standard NEMA grade).

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