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Flame-Retardant Glass-Reinforced Epoxy Laminate (NEMA FR-5)
FR5 glass epoxy delivers flame resistance, high mechanical strength, and elevated thermal performance for electrical insulation in demanding industrial and high-temperature applications.

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Material Overview
FR5 rod is the solid round-bar form of FR-5 glass-epoxy laminate — a flame-retardant, high-temperature thermoset composite produced by impregnating woven fiberglass cloth with a brominated epoxy resin system and curing the layup under heat and pressure into rigid cylindrical stock. FR-5 sits between G-11 and FR-4 in the NEMA glass-epoxy family: it pairs the 180°C continuous-use rating of G-11 with the UL 94 V-0 flame performance of FR-4, making FR5 rod the right choice for high-temperature electrical insulators that also require self-extinguishing behavior.
FR5 rod delivers tensile strength of 35,000 psi, flexural strength of 60,000 psi, and compressive strength of 60,000 psi. Rockwell hardness reaches M110, and shear strength is approximately 18,000 psi. Water absorption over 24 hours is just 0.10%, supporting stable performance in humid service. The material carries a UL 94 V-0 flammability rating and a maximum continuous operating temperature of 355°F (180°C). These properties make FR5 rod the preferred choice for high-temperature electrical standoffs, transformer support rods, terminal posts, and Class H insulation hardware where flame retardancy is mandated.
Standards & compliance. FR5 rod conforms to NEMA LI-1 Grade FR-5 and is tested per ASTM D709. The flame-retardant rating is established under UL 94 V-0. Ready Plastics stocks FR5 rod in standard diameters available as cut-to-length pieces; request a custom cut or contact us for size availability.
Sister grades. For high-temperature service without flame-retardant requirements, G-11 glass-epoxy rod offers the same 180°C rating at lower cost. Where standard service temperatures (140°C) are sufficient and V-0 flame performance is required, FR-4 glass-epoxy rod is the industry-standard choice. For arc-resistant high-temperature service, see G-7 glass-silicone rod.
Technical Specifications
Typical values at 23°C / 50% RH. Values are nominal and not guaranteed; refer to lot-specific certificates of conformance for production parts.
Frequently Asked Questions
FR5 material is a NEMA LI-1 Grade FR-5 glass-reinforced epoxy thermoset laminate. It is manufactured from woven fiberglass cloth bonded with epoxy resin and is designed for demanding applications that require both flame resistance and high-temperature performance — up to 180°C (355°F) continuous service.
FR5 extends FR4's operating temperature from 140°C (280°F) to 180°C (355°F) and provides higher flexural strength (75,000 psi vs. 60,000 psi). FR4 carries a UL 94 V-0 rating while FR5 is rated 94HB. Choose FR5 when thermal load demands exceed FR4's range.
FR5 and G-11 share nearly identical mechanical and thermal properties — both operate up to 180°C with 63,000 psi tensile and 75,000 psi flexural strength. The distinction is that FR5 is the flame-retardant variant; G-11 does not carry the FR designation. Select FR5 when fire-safety specifications require a flame-retardant laminate at elevated temperature.
Ready Plastics stocks FR5 material in sheet form. Contact Ready Plastics for current stock sizes, thicknesses, and custom cut-to-size availability.
Yes. FR5 machines similarly to other glass epoxy grades — it can be drilled, milled, and sawed using carbide tooling. The woven glass reinforcement causes moderate abrasion on tooling, so sharp carbide cutters and dust extraction are recommended.
Get a quote on cut-to-size sheets and rods, request a full data sheet, or talk to a plastics engineer. We answer in under two hours, M–F 8am–6pm ET.